Fiber-To-The-Home Cable Manufacturing Line – Cutting-edge Manufacturing System
Were you aware that up-to-date light-transmitting wire networks function at speeds of up to 190 m/min? This incredible efficiency results from sophisticated fabrication techniques tailored to swift output.
These configurations are developed to manage various wire variants, including connection cables and tight buffered cables. Their space-saving construction, commonly less than 26 meters, renders them perfect for modern facilities.
Seamless coupling with intelligent production networks guarantees seamless functioning. Through MES/ERP connectivity, these fiber secondary coating line production lines provide unparalleled exactness and performance. This makes them a top choice for companies seeking to lead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Streamlined production systems play a vital role in satisfying the rising demand for reliable connectivity. These systems are engineered to produce premium light-transmitting wires that power today’s connectivity grids. By leveraging modern innovations, they provide for accuracy and rapidity in every step of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. Such cables are made up of uncoated strands strengthened by iron or FRP materials, merging with safeguard coverings. Consequently, it forms a robust and effective system for high-speed internet connections.
It works with diverse substances, such as PVC, LSZH, and PE polymers. Such adaptability guarantees it can meet diverse industry needs. Furthermore, the 4-head fiber pay-off system offers exact tension management, keeping precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are reshaping the process by which fiber optic cables are produced. Our advanced equipment merges precision, efficiency, and cutting-edge technology to deliver premium performance. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a customized 50mm extruder engineered for exact substance allocation. This ensures uniform excellence across every fiber cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Durability and precision |
| ERP Integration | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Modern fabrication systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions offers considerable gains to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Value Proposition |
|---|---|
| 7-9km/h Output | Superior output rate |
| Efficient Power Usage | Reduced operational expenses |
| ≤0.02dB/km Loss | Superior performance |
| Optimal Operator Work Level | Enhanced operator comfort |
Conclusion
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.